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Belt/Disc Sander big

From North Forge

Tools

Picture of Belt/Disc Sander big in the fablab

Model JSG-96
Room Woodworking Sanding Room
Work envelope/max capacity
Link to manual https://makerworkshop.mit.edu/wp-content/uploads/2015/03/BeltSanderManual-JetJSG-96.pdf
Related tools
Trainer(s) Paolo Riva
Training Sessions
Knowledge keeper(s)
Training document(s)
Material Safety Data Sheet (MSDS)
Safe Work Procedure
Consumables Disc: 9in Belt: 6in x 48in
Software this machine has no software listed
Equipment type tool
Woodworking Sanding Room Precautions apply   

You will be working in the Woodworking Sanding Room . In order to keep safe from hazards created by you or other workers using any of the tools in this room, the following precautions apply in addition to any other precautions:

Safety

Hazards

  • Dust
  • Noise
  • Projectile (materials being thrown
  • Laceration (sharp edges created by workpiece)
  • Entanglement (spinning parts sucking user into equipment)

PPE

  • Hearing Protection
  • Respiratory protection (minimum N95 mask; respirator preferred)
  • Safety Glasses
  • Safety shoes

Tie back or remove loose hair, clothing, jewelry, etc.

Precautions

Do

  • Read the Safe Work Procedure and obtain North Forge approval before using the equipment for the first time.
  • Maintain a calm but vigilant attitude. If you are stressed or in a hurry, it’s best not to use the equipment.
  • Tie back long hair and jewelry; remove earbuds and hoodie cords.
  • Check the workspace for slip and trip hazards.
  • Ensure the equipment is in good condition (hoses and power cords in good condition, no clogs in dust extraction hoses).
  • Inspect the material for cracks, knots, or debris before starting - material can shatter or kick back if it is not stable.
  • Check the equipment for trapped debris when done.
  • Use a brush and/or vacuum to clean most of the dust before finishing with compressed air.


Do not

  • Use the equipment if you are tired, intoxicated, or otherwise impaired
  • Rush
  • Distract operators - if you need to get someone’s attention, stand to the side and wait until they notice you. Do not wave, shout, or touch the operator.
  • Leave the equipment with equipment still running - note that hearing protection can prevent users from hearing when the equipment is/is not running.
  • Sand metal due to risk of sparks and equipment/property damage.

Housekeeping

  • Check the working area for slip and trip hazards (sawdust, oil, offcuts) before and after working
  • Do not leave air hoses or extension cords laying across walkways where people can trip on them
  • Check hoses for excess sawdust or other clogs
  • Empty the dust collector if it is filled to more than halfway up the viewing window (~1 garbage bag worth of dust)
  • Empty waste bins if they are more than 75% full
    • Bag waste should be less than 6x6”
    • Blunt any sharp corners that could puncture the bag
    • Replace waste bags after emptying
    • Firewood bins are only for untreated wood with no paints or stains
  • Return all fab lab tools to their proper locations
  • Remove all personal tools, materials, and equipment from the room
    • Fire code prohibits storing material in the wood room
  • Turn off the equipment and dust collector.
  • Turn off the room exhaust if you are the last one in the room.
    • Room exhaust is interlocked with equipment power; turning off the exhaust will turn off all equipment in the room!


edit these instructions at Instructions:Belt/Disc Sander big

Purpose

The belt and disc sander has a rotating sanding belt on one side and a rotating planar disc on the other side. It is used for:

  • Light shaping (chamfers, rounding, some profiles)
  • Surface preparation (removing defects, burn marks, etc)

Safety

Do:

  • Check that the belt is tracking correctly
  • Check that the belt or disc is in good condition before starting
  • Use an appropriate grit for the task

Do not:

  • Press workpieces primarily against the left side of the disc - workpiece may lift or be launched
  • Sand metal - metal sanding can cause sparks and damage to equipment/member property
  • Put hands close to the sanding belt or disc

Emergency Stop

The belt sander has an emergency stop button.

Operating Procedure

Disc side

  1. Verify that the correct disc is installed
  2. Verify that the sander is hooked up to the dust collector
  3. Turn on the exhaust and dust collector
  4. Turn on the sander
  5. Carefully press the workpiece against the right side of the disc. Do not press the workpiece against the left side as it may lift and cause injury/damage

Sanding side

  1. Verify that the correct belt is installed
  2. Verify that the sander is hooked up to the dust collector
  3. Turn on the exhaust and dust collector
  4. Turn on the sander
  5. Verify that the belt is tracking correctly left-right. Use the tracking knob to adjust if necessary.
  6. Press the workpiece against the sander, holding firmly to make sure it doesn't slip

Belt and Disc Change

Fill this out please.

Shutdown and Housekeeping

  1. Turn off the sander and dust collector.
  2. Clean the outside of the equipment with a brush.
  3. Sweep the floor around the sander.
  4. Replace miter gauge on the pegboard by the miter saw if used.